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CDS Group:
Website: https://www.cds-group.co.uk/
Introduction:
ADVANCED CONCRETE CURING TECHNOLOGIES
With an enviable track record of working with some of the world’s largest concrete producers, CDS are industry leaders in the design and manufacture of Curing Systems, Curing Racks & Chambers and Acoustic Sound Rooms.
Curing is the maintaining of a satisfactory moisture content and temperature in concrete during its early stages so that desired properties may develop. The curing process is essential for the production of concrete that will have the desired properties. Control of moisture loss and concrete temperature may not be necessary if ambient conditions are optimum; but, otherwise, curing procedures should begin as soon as required.
During the required cure time, the concrete should be protected from premature drying, excessively hot or cold temperatures.
Products:
1- ENVIROCURE™
CDS “BIG ROOM” SYSTEM
The Big Room system is designed for larger scale automated or semi- automated manufacturing. The Big Room configuration means product can enter the controlled curing environment directly after manufacture and remain in the curing environment until ready for packaging and shipping. Loading and unloading equipment is contained within the curing environment and the system is optimised for consistent high quality manufacture.
BENEFITS:
• Reduced curing time
• Control of efflorescence
• Product consistency of both colour and strength
• Accurate control of temperature and humidity
• Improved product quality
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CDS ENVIROCURE® II “INDIVIDUAL LANE” SYSTEM
The Envirocure® individual lane system is designed for optimum flexibility.The system allows for different climatic parameters in each kiln/lane, thus enabling different product groups to be cured at differing temperatures and humidity. The customer can produce retaining wall, block and paving on the same shift with temperatures and humidity levels to suit each product.
With an individual lane system each product group is loaded individually into each kiln/ lane before the curing process is initiated.
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PRODUCT IMPROVEMENTS
CDS Concrete Curing Systems come in two alternative plant configurations for maximum flexibility.
The system is specifically designed to give the flexibility of having different controlled parameters in each kiln / lane, thus enabling different product groups to be cured at different temperatures and humidities. So the customer can produce retaining wall, block and paving on the same shift if so desired and cure them at differing temperatures and humidity levels, all with the efficiencies expected of a CDS system.
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2- AIR CIRCULATION SYSTEMS
The CDS state of the art Air Recirculation System ensures maximum effciency, low running costs and minimal environmental impact.
CDS specialises in the design and manufacturing of Air Circulation Systems for curing treatment within the concrete industry. Each bespoke system is individually and specifically designed to suit the different requirements and needs of each customer. With little or no maintenance costs, along with the systems low energy requirements, the “CDS Air Circulation System” becomes a cost effective solution for the improvement of curing concrete products. In addition, the design enables the customer to install additional humidity injection and temperature control to the original installation at a later date.
BENEFITS:
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Consistent curing temperature and humidity conditions
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De-Stratified air flow
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A Non- Condensing environment, prevents corrosion and damage to concrete products
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Better quality of product with early strength gain and consistent colour
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Reduced Efflorescence
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Lower energy costs
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Optional Humidity Injection
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3- VSG–2: STEAM GENERATOR
The CDS Vapour Steam Generator has been specifically designed for the concrete industry. The system is designed with the latest combustion technology available on the market today and is compliant with safety and emissions standards.
Fuel savings alone can make cost reductions equivalent to the capital investment in the machine within a single year. Suitable for internal or external pre-cast facilities, with a compact size suitable for portable use on site the CDS Vapour Steam Generator offers a number of advantages for the user.
BENEFITS
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Natural gas, propane or fuel oil firing options
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Low gas pressure requirements from minimum 20mbar to maximum 200mbar
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Low electrical power requirements
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Space saving design
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Virtually silent operation
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Low maintenance design
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4- LPHW - LOW PRESSURE HOT WATER
The CDS LPHW Curing System uses high efficiency low/medium pressure hot water boilers and thermal fluids contained within a carefully designed network of pipes linked to a centralized pump to generate accurately controlled radiant heat in applications which require little or no airflow.
BENEFITS
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Product cure times are minimised with product strength guaranteed prior to the next stages in manufacture.
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The system is suited to a variety of fuels including Natural Gas, LPG, various fuel oils and Biomass
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The system is supplied either in a convenient pre-modified container or on a Skid to save time and cost in set-up and commissioning
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The system can be fitted with optional maturity Curing Control Software which optimises the time and energy used in curing various products in addition to providing detailed historization for quality control purposes
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5- ACOUSTIC SOUND ROOMS
CDS design and manufacture Acoustic Sound Rooms and Enclosures for industrial noise control, creating a safe and comfortable working environment from which the operation can be monitored and controlled.
BENEFITS:
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Acoustic surveys and certification to meet health and safety regulations
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Built in overhead cranes to assist in mould changes and maintenance
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Raised viewing platforms for not only viewing the machine but also the entire factory
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Customer specified db reduction levels eg 115db down to 80db
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Increased safety and comfort for all operatives
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6- RACKING SYSTEMS
CDS supply a wide range of curing racks, designed to optimise the efficiency of the curing process, each designed to exact customer specifications and requirements.
BENEFITS:
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High insulation properties minimise heat loss and reduce energy costs
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Suitable for fully automated or manual loading systems
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Manufactured in aluminium or galvanised material depending on application and the level of corrosion resistance required
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Optimised storage/curing capacity – racking designed specifically for the curing industry
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Self-supporting structure is rigid and safe yet quick and easy to assemble – can easily be self-assembled
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Manufactured according to DIN EN ISO 9002 (of EU derivation)
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7- HUMIDIFICATION & ATOMISATION SYSTEMS
The CDS Humidification System is ideal for increasing the level of relative humidity within our range of Curing Systems. This is achieved by introducing atomised water vapour into the process/system without causing wet areas or water drop out.
The CDS Humidification System produces a highly controllable Ultrafine fog (down to 1micron) and when integrated with humidity sensors for automated control, the relative humidity in the curing atmosphere can be maintained at a precise and consistent level for optimum curing.
BENEFITS:
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Smaller water droplets <5micron
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Mains water pressure – No pump
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Can be duct mounted on a lance or in open chambers
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Easy to operate &control
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Saves 90% on steam energy
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High Relative Humidity can be maintained up to 98%
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Self cleaning every cycle
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Complete evaporation – No wet floors
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Reduced wear and maintenance
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Consistent quality of atomization
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8- RETRACTABLE CANOPY SYSTEMS
CDS Retractable Canopy Systems are the perfect solution to provide portable protection for concrete products during the curing process.
Our canopies can be custom made to meet the specific production requirements of our customers. Our Canopies are easily deployed using either a freestanding telescopic frame or suspended from a permanent overhead rail structure. The complete seal and insulation properties of the canopy retains heat and helps maintain a perfect environment for curing.
Benefits
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Protects fresh concrete from weather when product is demoulded
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Enhanced control over the curing environment
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Prevents heat loss during accelerated curing
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Simple and quick to deploy
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Easy to store out of the way when not in use
Brochure: https://www.cds-group.co.uk/wp-content/uploads/2022/10/CDS-Curing-brochure-2022.pdf
AIRCRETE Europe:
Website: https://www.aircrete.com/
With decades of experience and sales in over 100 different AAC plants in 50 countries on 6 different continents, Aircrete Europe is the recognized global leading developer and manufacturer of Autoclaved Aerated Concrete (AAC) machinery and technology for the production of AAC panels and blocks.
With our corporate headquarters, operations and the manufacturing sites are located in Oldenzaal (the Netherlands), we design and deliver the most innovative turn-key AAC plants and cutting-edge plant technology around the world. Being the long-term, exclusive project partner for our customers, we guide you through all the steps of planning, building and operating your AAC factory. We are a full technology partner, not just a machine supplier, resulting in maximum value creation for our customers. Together we build your success!
AIRCRETE Building System
Aircrete Building System consists of standard-sized panels of different use; such as floor panels, load-bearing wall panels, roof panels, partition panels, cladding panels and lintels. Precise product dimensions, ease of handling and lightweight contribute to Aircrete Building System, resulting in direct time and cost savings in construction.
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Modular-type construction with AAC panels using Aircrete Building System (ABS) allows faster building, reduction of installation materials and labour. Here is why:
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ABS is applicable to any type of building, covering all variables at the local climate zone and seismic activity
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AAC producers work directly with their end-users enabling simplified construction process.
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The optimal cutting sizes determined in the project drawings minimize waste levels in the AAC production process, resulting in lower costs
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All prefab building materials come from a single source. This one-stop-shop concept simplifies purchasing and transportation processes on the construction site
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All elements arrive on-site is waste-free, there is no need for cutting on-site
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Large-sized AAC panels are easily installed, minimizing labour costs and construction times
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The SUPER SMOOTH surfaces of the panels enable a fast and economic finishing
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The total light weight of the complete building positively affects the foundation works
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Improved thermal homogeneity of the building contributes to better microclimate and comfort inside living and working spaces
Applications:
RESIDENTIAL:
The Aircrete Building System has a unique proposition in residential applications, whereby – when building up to 4 stories high – it can provide a full panel-based solution, eliminating all other structural building materials like traditional concrete columns.
For high-rise buildings, partitioning and cladding panel applications allow for a faster realization of the construction project due to the lightweight and accuracy of the material.
In addition, the use of AAC allows for an overall lighter structure, resulting in additional savings on the (steel or concrete) structure of the building and lighter foundation requirements. AAC cladding panels can also perfectly complement existing building structures, like a steel or wood frame building, whereby the AAC panels are used as a non-combustible, insulating panel providing comfort and safety to the living environment.
INDUSTRIAL & COMMERCIAL
For industrial and commercial applications, AAC load-bearing panels can serve as an all-in-one wall structure, eliminating the need for multiple layers of different building and insulation materials. Wall panels can be horizontally or vertically applied and be fixed to existing wood, steel or concrete columns.
AAC based walls, floors and roofs are the number one choice of construction material for many industrial warehouses and commercial shopping centres, driven by increasingly stringent fire regulatory requirements and an overall reduction in delivery time of the construction project.
Besides, all elements in Aircrete Building System perform superior thermal and sound insulation capabilities. These qualities deliver outstanding benefits to builders, developers and designers for any project that range from low-rise industrial and commercial developments to high-rise constructions.
Brochure 1: https://www.aircrete.com/wp-content/uploads/2018/07/Aircrete-Building-Solution.pdf
Brochure 2: https://www.aircrete.com/wp-content/uploads/2021/06/Products-and-Applications.pdf
B+S:
Website: https://www.bs-eng.de/en/home
About:
The German B+S offers to the market great versatility and a wide range of molds and equipment, which meets the most complex needs in the production of concrete artifacts.
Motivation, reliability and commitment are the basis for reliable cooperation with our business partners
Products:
Machines:
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Concrete pipes
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Polymer concrete pipes
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Concrete manholes
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Concrete tanks
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Vacuum lifting
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Semi-automatic system to produce bus curbs with criss-cross surface pattern
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Moulds:
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Concrete pipes
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Concrete box culverts
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Concrete manholes
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Concrete poles
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Concrete tanks
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Concrete sleepers
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Special elements
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AEROLIFT:
Website: https://www.aerolift.nl/en/
About:
Based in the Netherlands, Aerolift designs customised lifting solutions worldwide. Our goal is to increase efficiency and safety during lifting operation. In many situations, these benefits go hand in hand, so a boost in efficiency also means greater safety.
Since the 1960’s we design and built innovative solutions for industrial lifting. We are known for our knowhow and our product quality. Over the years we developed an advanced product knowledge and a wealth of experience in many different industries. Our experience enables us to read the needs of every industry fast and efficiently, and to design effective, customized solutions for every situation. Also in your industry!
Products:
Precast Concrete lifting solutions
Would you like to handle your concrete products fast and easily? Demoulding, lifting and turning in one movement without damage? Consider the concrete lifting solutions of Aerolift. From production to construction, we offer suitable handling solutions for your industry!
Custom made concrete lifting solutions
Aerolift designs custom made precast concrete lifting solutions for many situations. These can be used during production, storage, internal transport, transhipment and construction. Precast concrete elements are ideally suited for lifting by vacuum technology. Vacuum lifting technology offers unique benefits compared to other concrete lifting methods.
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Production of concrete elements without damage
Thanks to the unique properties of vacuum handling, it is possible to demould, lift and turn precast concrete products all in one operation. Moreover, no embedded hoist facilities are required, and the surface is not deformed in any way. The load remains fully intact, without disassembling or destroying the mould. Also, due to the divided surface pressure of a suction pad, the curing time of the precast concrete before demoulding is considerably shortened. Instead of at least 24 hours, demoulding is possible after 8 till 10 hours! After removing the concrete product from the mould, you can turn the product and store it either horizontally or vertically. Regardless of its shape and weight.
Concrete lifting solutions with vacuum technology
Besides the advantages during demoulding, vacuum technology offers yet more advantages for concrete lifting solutions:
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Handling goes faster;
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Less chance of damage during handling;
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Less chance of cracks in the concrete material;
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No additional costs, because no embeds are needed;
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Reduced chance of accidents, because no one has to be near the load before, during or after handling;
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Less manpower needed because no embeds need to be installed or removed;
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Safer due to an alarm system and hang-on time;
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Efficient use of storage space.
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A concrete vacuum lifter is especially suited to processes of a repetitive nature. Think of the production, storage, transhipment and construction of floors, walls, staircases, sleepers, pipes, concrete piles, retaining walls, tunnel elements and tanks. The scope is endless. Besides precast concrete, Aerolift also designs vacuum lifting solutions for other industries.
Safe assembly of heavy loads
Aerolift concrete vacuum lifters are frequently used in large-scale construction projects. Housing construction, industrial construction, tunnel construction and stadium building are some examples. A major advantage is that no embedded hoist facilities are required. With no risk of damaging the load, the concrete element can simply be placed into position. What’s more, you can use a vacuum lifter in different locations during the construction process.
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Hosken:
Website: http://hosken.co.kr/
About:
Hosken Steel was established in 2007 and is one of the largest manufacturers and exporters in South Korea specializing in steel pallets for concrete block plants. Our fully automated production facilities are located in Pohang, a city located about 250 miles southeast of Seoul.
We are equipped with an innovative production line which improves productivity and reduces manufacturing costs. As a result, Hosken is able to offer the highest quality products at more reasonable prices.
Our steel pallets are uniquely designed for our customers’ own specifications.
Due to Hosken’s emphasis on customer satisfaction, the company has been growing exponentially.
With customers all over the world, Hosken Steel has become a global leader in manufacturing steel pallets, which have become well known in Americas, the Middle East, Asia, and Europe.
Customer satisfaction is our primary focus and we will do our best to meet our customers’ expectations.
Products:
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Steel Pallet for Concrete Products
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Certified steel plate not coil stuff
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Cut by cnc plasma
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Perfect leveling within 1mm to any direction
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10 years experiences
Z-Dragon:
Website: http://www.longsino.com/html/jzljjgygf/index.html
About:
Z-Dragon is a high-tech enterprise specializing in R&D, manufacturing and sales of blocks and pavers machinery and equipment. Its predecessor was Beijing Zhonglong Electromechanical Co., Ltd. which was established in January 2010 in Shunyi District, Beijing. It is a Chinese company that provides professional outsourcing processing services for international brand building materials machinery produced in Europe and the United States. The company has gradually formed its own technological accumulation during the long-term transformation of European and American advanced hydraulic and electrical manufacturing technology, and successfully achieved the development, production and sales of independent brands and independent technology products.
In May 2013, in response to the national industrial policy for the integrated and coordinated development of Beijing-Tianjin-Hebei and to expand production capacity, on the basis of the original Beijing Zhonglong Electromechanical Co., Ltd., it invested in the construction of a project in the Zhuolu County Economic Development Zone, Zhangjiakou City, Hebei Province. Zhonglong Electromechanical (Zhuolu) Co., Ltd. Enterprise registered capital: 25 million yuan, covering an area of more than 30 acres, building a modern factory workshop of nearly 20,000 square meters, with a technology development and production team of more than 100 people, and a strong team in the industrialization of electromechanical & hydraulic science and technology. At present, the company called Z-Dragon has become a well-known enterprise in China's building materials electromechanical equipment industry, and has grown into a high-tech company specializing in the development of automatic electromechanical & hydraulic control technology.
Products:
T9 Series
The T9 series machine is designed based on the concept of multi-variety and multi-purpose. It adopts the world-renowned electro-hydraulic control system and high-strength mechanical structure design to achieve the best stability, reliability and durability. The vibration mode of the machine is a table vibration mode. Special dedicated vibration system and feeding system can meet the needs of users to produce different types of products: it can produce colored pavers, retaining wall blocks, load-bearing blocks, light weight blocks, color split faced blocks and ordinary split faced blocks, Turf bricks, and series products such as water engineering products, interlocking slope protection blocks, permeable and soil protection pavers used in high- way, railway, river slope care projects, etc., have extremely high value for application.
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